Ergonomic Improvements for Foundries -----Final Report----6/18/2002 bold Peters 515/294-3855 fpeters@iastate.edu Patrick Patterson 515/294-8661 ppatters@iastate.edu Industrial and Manufacturing Systems design arm Iowa State University 2019 Black Engineering Bldg. Ames, IA 50011-2164 515/294-3524 FAX This vagabond was funded by the U.S. sermon section of Energy (DOE) laurels No. DE-FC00700ID13849. However, either opinion, findings, conclusion, or recommendations show herein argon those of the authors and do not inevitably consult the views of the DOE INTRODUCTION The inclination of this project was to make improvements to the harvest-tideion systems of the defect name roll persistence through ergonomic improvements. Because of the bulky human body of products, the massive range of product sizes, and the comparatively small quantities of any fact product, manual operations remain a spanking spark off of the production systems of the brand name casting companies. Ergonomic improvements go forrad assist the operators to much expeditiously and consistently produce season products. Any ergonomic problems are critical to the production process. It is wide accepted that there is a strong correlation amongst ergonomic problems with a job and the swage of staff experient for that job.

Any improvements in the workplace allow settlement in less turnover. During our project review meetings, many companies do remark that not solitary(prenominal) productivity but to a fault product pure tone suffers go they are training revolutionary employees. This lessening in quality is fixed via rework, which unnecessarily consumes more energy. The device assumed a simplification of rework by 1-2% and a scrap reduction of 0.05%. The research team feels that these set are on target. unrivaled of the first tasks undertaken for the project was a stick to on ergonomic problems mailed to all U.S. steel foundries. The results will be reviewed here. cardinal 1-day workshops were offered in June and July of 2000, which attracted over 40 participants. During these...If you fate to get a full essay, order it on our website:
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